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Basic construction and working of a DC Generator.

45 comments

DC Generator

A dc generator is an electrical machine which converts mechanical energy into direct current electricity. This energy conversion is based on the principle of production of dynamically induced emf. This article outlines basic construction and working of a DC generator.

Construction of a DC machine:

Note: A DC generator can be used as a DC motor without any constructional changes and vice versa is also possible. Thus, a DC generator or a DC motor can be broadly termed as a DC machine. These basic constructional details are also valid for the construction of a DC motor. Hence, let's call this point as construction of a DC machine instead of just 'construction of a dc generator'.
Construction of a DC machine (DC Generator and DC Motor)

The above figure shows the constructional details of a simple 4-pole DC machine. A DC machine consists two basic parts; stator and rotor. Basic constructional parts of a DC machine are described below.
  1. Yoke: The outer frame of a dc machine is called as yoke. It is made up of cast iron or steel. It not only provides mechanical strength to the whole assembly but also carries the magnetic flux produced by the field winding.
  2. Poles and pole shoes: Poles are joined to the yoke with the help of bolts or welding. They carry field winding and pole shoes are fastened to them. Pole shoes serve two purposes; (i) they support field coils and (ii) spread out the flux in air gap uniformly.
  3. Field winding: They are usually made of copper. Field coils are former wound and placed on each pole and are connected in series. They are wound in such a way that, when energized, they form alternate North and South poles.
  4. armature core of a DC generator
    Armature core (rotor)
  5. Armature core: Armature core is the rotor of the machine. It is cylindrical in shape with slots to carry armature winding. The armature is built up of thin laminated circular steel disks for reducing eddy current losses. It may be provided with air ducts for the axial air flow for cooling purposes. Armature is keyed to the shaft.
  6. Armature winding: It is usually a former wound copper coil which rests in armature slots. The armature conductors are insulated from each other and also from the armature core. Armature winding can be wound by one of the two methods; lap winding or wave winding. Double layer lap or wave windings are generally used. A double layer winding means that each armature slot will carry two different coils.
  7. Commutator and brushes: Physical connection to the armature winding is made through a commutator-brush arrangement. The function of a commutator, in a dc generator, is to collect the current generated in armature conductors. Whereas, in case of a dc motor, commutator helps in providing current to the armature conductors. A commutator consists of a set of copper segments which are insulated from each other. The number of segments is equal to the number of armature coils. Each segment is connected to an armature coil and the commutator is keyed to the shaft. Brushes are usually made from carbon or graphite. They rest on commutator segments and slide on the segments when the commutator rotates keeping the physical contact to collect or supply the current.

commutator of a DC machine
Commutator

Working principle of a DC generator:

According to Faraday’s laws of electromagnetic induction, whenever a conductor is placed in a varying magnetic field (OR a conductor is moved in a magnetic field), an emf (electromotive force) gets induced in the conductor. The magnitude of induced emf can be calculated from the emf equation of dc generator. If the conductor is provided with the closed path, the induced current will circulate within the path. In a DC generator, field coils produce an electromagnetic field and the armature conductors are rotated into the field. Thus, an electromagnetically induced emf is generated in the armature conductors. The direction of induced current is given by Fleming’s right hand rule.

Need of a Split ring commutator:
working of DC generator

According to Fleming’s right hand rule, the direction of induced current changes whenever the direction of motion of the conductor changes. Let’s consider an armature rotating clockwise and a conductor at the left is moving upward. When the armature completes a half rotation, the direction of motion of that particular conductor will be reversed to downward. Hence, the direction of current in every armature conductor will be alternating. If you look at the above figure, you will know how the direction of the induced current is alternating in an armature conductor. But with a split ring commutator, connections of the armature conductors also gets reversed when the current reversal occurs. And therefore, we get unidirectional current at the terminals.

Types of a DC generator:

DC generators can be classified in two main categories, viz; (i) Separately excited and (ii) Self-excited.
(i) Separately excited: In this type, field coils are energized from an independent external DC source.
(ii) Selfexcited: In this type, field coils are energized from the current produced by the generator itself. Initial emf generation is due to residual magnetism in field poles. The generated emf causes a part of current to flow in the field coils, thus strengthening the field flux and thereby increasing emf generation. Self excited dc generators can further be divided into three types -
    (a) Series wound - field winding in series with armature winding
    (b) Shunt wound - field winding in parallel with armature winding
    (c) Compound wound - combination of series and shunt winding

You can learn more about types of a DC generator/machine here.

45 comments:

  1. I think your post is perfect and has given me a clear picture of what i was thaught

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  2. thanks buddy...

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  3. It's Really helpful..................strong arrangement in short placement

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  4. Very nice and straightforward.

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  5. It feels really good when someone appreciates your work. It motivates you to work more and better. Just like you all guys motivating me.

    I had started this blog with an intention of helping electrical engineering students to understand the basics in electrical in easy words. It seems, seeing your comments, that I am doing it good.

    Thanks a lot for appreciation! :)
    Never hesitate to contact me with any query, suggestion, request, feedback or even just to say 'Hi'.

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    Replies
    1. hello sir,, may i know when did you write this article? i just need it for my citation... thank you

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  6. This article was written in December of 2012.
    Actually, I'm an engineering student and that is why I can not find too much time to look after this site. And also, it takes at least 4 or 5 days to study briefly on a topic from various references, so that I can deliver it to you in an effective way. That is the reason why very few articles are available for now.

    The growth of this site may be slow, but it is definite. Thanks to all you readers and supporters. :)

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  7. sir kindly explain is generator is a transducer?

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  8. Generator may be used as a transducer sometimes. Eg. in a tachometer, a small generator is used which generates an equivalent voltage to the speed being measured.

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  9. Which machine has higher back emf?dc motor or generator and reason behind it???

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    Replies
    1. Back emf is due to rotor conductors cutting stator flux in DC motors, which opposes the rotor current. But, in case of DC generators the emf generated due to rotor conductors cutting stator flux is termed as 'generated emf'.

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  10. Helped out with my assignment so much, thanks for the info :)

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  11. pls explain how the generated ac voltage convrted into dc current in dc machine

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    Replies
    1. The generated AC current is converted into DC current with the help of commutator in a DC generator.

      I have updated the article with an illustrative image which tells how the direction of output current of a DC generator remains same.

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  12. thank you . i have the interview tomorrow ...

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  13. nice post,it is very helpful 4 me

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  14. Hi
    I have a doubt ,it may look silly .
    If the generated output is AC then why should we convert it to DC using commutator ? We can use as it is right ?

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    Replies
    1. dc is easy to store but not for ac.All your charging device needs dc as storage power so its a need to convert it to dc. But dc cannot be transmitted easily as compared to ac

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  15. If it is desired to generate DC electrical power, DC generator is used (which is having split ring type commutator).

    If you replace the split ring type commutator of a DC genrator with slip rings then it will be called AC generator.
    Read it at http://www.electricaleasy.com/2014/02/AC-generator-alternator-construction-working.html

    It may clear your doubt.

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  16. Is commutator acting as a rectifier...??

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    Replies
    1. yes commutator converted a.c to dc voltage like as rectifier...

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  17. In a sense... Yes!
    Commutator is the part because of which output like a full wave rectifier is obtained.

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  18. really helpfull .. great work (Y)

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  19. As I was looking for, just in the right site. Thankx, it helped me understand just the way i was taught..

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  20. sir please explain commutation in d.c generator?

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  21. how biasing is done in a BJT

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  22. sir please explain the NPN transistor and its characteristics

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  23. armature core : it says wave wingings(spelling mistake ) hahahahahah

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    Replies
    1. LoL.... thank you for notifying it...Corrected now!

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  24. Please help me with comparisonconparisonal features of ac and DC motor and generator

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  25. thankyou sir, helped a lot fam

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  26. thanks a lot....it's very helpful article

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  27. Awesome explanation better than the professors thanks alot

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  28. And so please explain the dc generator

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